Factory Physics 3/e [Hopp] 9781577667391

Our economy and future way of life depend on how well American manufacturing managers adapt to the dynamic, globally competitive landscape and evolve their firms to keep pace. A major challenge is how to structure the firm’s environment so that it attains the speed and low cost of high-volume flow lines while retaining the flexibility and customization potential of a low-volume job shop.

The book’s three parts are organized according to three categories of skills required by managers and engineers: basics, intuition, and synthesis. Part I reviews traditional operations management techniques and identifies the necessary components of the science of manufacturing. Part II presents the core concepts of the book, beginning with the structure of the science of manufacturing and a discussion of the systems approach to problem solving. Other topics include behavioral tendencies of manufacturing plants, push and pull production systems, the human element in operations management, and the relationship between quality and operations. Chapter conclusions include main points and observations framed as “manufacturing laws.” In Part III, the lessons of Part I and the “laws” of Part II are applied to address specific manufacturing management issues in detail. The authors compare and contrast common problems, including shop floor control, long-range aggregate planning, workforce planning and capacity management. A main focus in Part III is to help readers visualize how general concepts in Part II can be applied to specific problems.

Written for both engineering and management students, the authors demonstrate the effectiveness of a rule-based and data-driven approach to operations planning and control. They advance an organized framework from which to evaluate management practices and develop useful intuition about manufacturing systems.

頁數：752
版次：第3版
年份：2008年
規格：16開/平裝/單色
ISBN：9781577667391

0. Factory Physics?
Part I: THE LESSONS OF HISTORY
1. Manufacturing in America
2. Inventory Control: From EOQ to ROP
3. The MRP Crusade
4. From the JIT Revolution to Lean Manufacturing
5. What Went Wrong?
Part II: FACTORY PHYSICS
6. A Science of Manufacturing
7. Basic Factory Dynamics
8. Variability Basics
9. The Corrupting Influence of Variability
10. Push and Pull Production Systems
11. The Human Element in Operations Management
12. Total Quality Manufacturing
Part III: PRINCIPLES IN PRACTICE
13. A Pull Planning Framework
14. Shop Floor Control
15. Production Scheduling
16. Aggregate and Workforce Planning
17. Supply Chain Management
18. Capacity Management
19. Synthesis—Putting It All Together